POWERSMART SERIES™ INVERTER GENERATORSERVICE AND REPAIR MANUALMODEL 030473279957GS Rev. -This generator is rated in accordance with CSA (Canadian Stan
10 BRIGGSandSTRATTON.COMMaintenanceMaintenance ScheduleFollow the hourly or calendar interval, whichever occurs first. More frequent service is requi
11 WARNING Unintentional sparking could cause fire or electric shock resulting in death or serious injury.When Adjusting Or Making Repairs To The Ge
12 BRIGGSandSTRATTON.COMChanging Engine OilIf the generator is used under extremely dirty or dusty conditions, or in extremely hot weather, change th
13Service Spark Plug1. Loosen the four handle screws and remove the handle (Figure 8).Figure 82. Remove the top maintenance cover.3. Clean area a
14 BRIGGSandSTRATTON.COMInspect Muffler and Spark ArresterInspect the muffler for cracks, corrosion, or other damage. Remove the spark arrester, if e
15Rewind Starter ReplacementDisassemble Rewind Starter1. Remove control panel, inverter, and fuel tank as described in the Troubleshooting section.
16 BRIGGSandSTRATTON.COMFigure 15Inspect Rewind Starter Parts1. Inspect the pulley for wear, cracks, rough edges, or burrs in the rope groove and lo
17TroubleshootingFuel SystemFuel PumpThe fuel pump (A, Figure 16) is located on inside of cover. It is operated by vacuum pulses from the engine. Th
18 BRIGGSandSTRATTON.COMFuel ValveThe fuel valve is mounted behind the side maintenance cover. Check the valve for proper operation as follows:1. Us
192. Remove control panel from enclosure and, without disconnecting wiring, set control panel aside (D, Figure 23).3. Remove inverter from enclosu
2 BRIGGSandSTRATTON.COMBriggs & Stratton Power Products Group, LLCP.O. Box 702Milwaukee, WI 53201-0702Copyright © 2010. All rights reserved. No
20 BRIGGSandSTRATTON.COM4. Remove breather filter (B, Figure 29) to expose the air cleaner assembly screw. Loosen and remove screws (C) to remove ai
215. Remove air cleaner assembly and set aside (Figure 30).Figure 307. Remove the hose that is connected to carburetor assembly (Figure 32).8. Wh
22 BRIGGSandSTRATTON.COM11. Ensure the inlet needle and spring (A) are assembled correctly, with the spring located below the float bosses (Figure 3
23Stepper MotorThe stepper motor (electric throttle actuator) responds to the inverter module to continuously match engine speed to the power needs
24 BRIGGSandSTRATTON.COM4. Actuate the throttle lever to check for proper movement (Figure 42). The lever should move freely in both directions.5.
25Engine Will Not StartThe Engine Cranks But Has No SparkIf the engine cranks but has no spark, it could be the micro switch (A, Figure 43).Test the
26 BRIGGSandSTRATTON.COMLow Oil SwitchThe low oil indicator system is designed to prevent engine damage caused from insufficient engine oil. If the e
27Ignition Spark CircuitWhen the engine is running the 27V coil produces a voltage that is present at the ignition module. When the magnet on the fl
28 BRIGGSandSTRATTON.COMTest Ignition Coil1. Locate the connector for the ignition coil (A, Figure 56) and disconnect..2. Attach meter test leads t
29Figure 583. Attach one test lead to either terminal of ignition coil connector and the other lead to the spark plug cap (Figure 58) to measure th
3Table of ContentsImportant Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . 4Generator Components . . . . . . . . . . . . . . . .
30 BRIGGSandSTRATTON.COM3. Measure for 120 VAC ouput (C, Figure 62).4. Disconnect the main winding connector and measure resistance across the wind
312. Disassemble panel cover to locate and check the wire connections (A, Figure 66).3. Locate battery winding connector (B, Figure 67) and mesure
32 BRIGGSandSTRATTON.COMGenerator SpecificationsStarting Wattage 2,000 WattsWattage* 1,600 WattsLoad Currentat 120 Volts AC 13.3 Ampsat 12 Volts DC 5
33Generator Wiring Diagram Not for Reproduction
Not for Reproduction
4 BRIGGSandSTRATTON.COMImportant Safety Instructions WARNING The engine exhaust from this product contains chemicals known to the State of California
5 WARNING Generator voltage could cause electrical shock or burn resulting in death or serious injury. Use approved transfer equipment to prevent ba
6 BRIGGSandSTRATTON.COM CAUTION Excessively high operating speeds could result in minor injury and/or equipment damage.Excessively low speeds impose
7 WARNING Exhaust heat/gases could ignite combustibles or structures resulting in death, serious injury and/or property damage. • Keep at least 5 f
8 BRIGGSandSTRATTON.COMFuel Tank Cap Vent LeverThe fuel tank cap is provided with a vent lever (A, Figure 2) to seal the fuel tank. The vent lever mu
9Generator ComponentsA - Fuel Tank Cap Vent Lever — Turn the vent lever to the “ON” position when operating the generator. Turn to the “OFF” positi
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